Examinando por Autor "García-Collado, Alberto"
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Ítem Advances in polymers based Multi-Material Additive-Manufacturing Techniques: State-of-art review on properties and applications(Elsevier, 2022-02) García-Collado, Alberto; Blanco, José Miguel; Gupta, Munish; Dorado-Vicente, RubénRecently, the demand and studies related with Multi-Material Additive Manufacturing (MMAM) is continuously increasing. To uncover the essential knowledge hidden in the current mess of research works, this study, based on a simple review methodology, helps to identify and discuss the current knowledge about: limitations of software and hardware, the interface bonding strength of dissimilar materials, polymer reinforcement with continuous fiber, polymer-based multi-materials, and future and challenges. The review method starts with a list of topics to check: MMAM of polymers, the bonding strength between materials, knowledge gaps, and new development lines in polymer applications. Then, it continues with the search procedure on electronic databases and the inclusion and exclusion criteria definition. Finally, to help the discussion and assessment, the information is collected in tables.Ítem Erosion characteristics on surface texture of additively manufactured AlSi10Mg alloy in SiO2 quartz added slurry environment(Emerald, 2022-05-05) Demirsöz, Recep; Korkmaz, Mehmet Erdi; Gupta, Munish; García-Collado, Alberto; Krolczyk, GrzegorzPurpose The main purpose of this work is to explore the erosion wear characteristics of additively manufactured aluminium alloy. Additive manufacturing (AM), also known as three-dimensional (3D) manufacturing, is the process of manufacturing a part designed in a computer environment using different types of materials such as plastic, ceramic, metal or composite. Similar to other materials, aluminum alloys are also exposed to various wear types during operation. Production efficiency needs to be aware of its reactions to wearing mechanisms. Design/methodology/approach In this study, quartz sands (SiO2) assisted with oxide ceramics were used in the slurry erosion test setup and its abrasiveness on the AlSi10Mg aluminum alloy material produced by the 3D printer as selective laser melting (SLM) technology was investigated. Quartz was sieved with an average particle size of 302.5 µm, and a slurry environment containing 5, 10 and 15% quartz by weight was prepared. The experiments were carried out at the velocity of 1.88 (250 rpm), 3.76 (500 rpm) and 5.64 m/s (750 rpm) and the impact angles 15, 45 and 75°. Findings With these experimental studies, it has been determined that the abrasiveness of quartz sand prepared in certain particle sizes is directly related to the particle concentration and particle speed, and that the wear increases with the increase of the concentration and rotational speed. Also, the variation of weight loss and surface roughness of the alloy was investigated after different wear conditions. Surface roughness values at 750 rpm speed, 10% concentration and 75° impingement angle are 0.32 and 0.38 µm for 0 and 90° samples, respectively, with a difference of approximately 18%. Moreover, concerning a sample produced at 0°, the weight loss at 250 rpm at 10% concentration and 45° particle impact angle is 32.8 mg, while the weight loss at 500 rpm 44.4 mg, and weight loss at 750 rpm is 104 mg. Besides, the morphological structures of eroded surfaces were examined using the scanning electron microscope to understand the wear mechanisms. Originality/value The researchers verified that this specific coating condition increases the slurry wear resistance of the mentioned steel. There are many studies about slurry wear tests; however, there is no study in the literature about the quartz sand (SiO2) assisted slurry-erosive wear of AlSi10Mg alloy produced with AM by using SLM technology. This study is needed to fill this gap in the literature and to examine the erosive wear capability of this current material in different environments. The novelty of the study is the use of SiO2 quartz sands assisted by oxide ceramics in different concentrations for the slurry erosion test setup and the investigations on erosive wear resistance of AlSi10Mg alloy manufactured by AM.Ítem Evaluation of machinability-based sustainability indicators in the eco-benign turning of Ti3Al2.5V alloy with textured tools(SPRINGER, 2021-04) Singh, Roopkaran; Gupta, Munish; Sarikaya, Murat; Mia, Mozammel; García-Collado, AlbertoThe recent step towards “Sustainable Manufacturing (SM)” and efforts to reduce the consumption of cutting fluids have become the hot topic of research these days. Various efforts and strategies have been employed in the modern manufacturing sector to control the environmental pollutions generated from the application of cutting fluids. Therefore, in this holistic work, one such effort of reducing the consumption of cutting fluid is employed with the application of minimum quantity lubrication (MQL) and tool texturing. The turning trials were made on titanium alloy:Ti3Al2.5V alloy under dry and MQL conditions using textured and non-textured tools. The tool life, average surface roughness, specific cutting energy, air quality, and chip morphology were studied with the aid of the above-subjected conditions. In the end, the socio-economic aspects of all cooling conditions were studied and analyzed in the context of sustainable manufacturing. The outcomes of this study reveal that the combination of textured tools and minimum quantity lubrication considerably enhance the machining and sustainability performance as contended with other conditions. However, the air quality factor, i.e., PM2.5 particle generation, was less in the case of a textured tool with MQL conditions. Overall, it is worthy to mention that the combination of tool texturing and MQL cooling conditions has been considered as one of the potential combinations in the area of green machining.Ítem The sustainable manufacturing concept, evolution and opportunities within Industry 4.0: A literature review(SAGE, 2014-05) Sartal, Antonio; Bellas, Roberto; García-Collado, Alberto; Mejías, AnaToday’s society is becoming aware that a new economic model of production and consumption must take into account its environmental and social impact. Industries are under increasing pressure from stakeholders to be transparent in reporting the environmental and social impacts of their operations. In this context, sustainable manufacturing must minimize negative environmental impacts and consumption of energy and natural resources, while also being socially responsible and economically viable. That is why the sustainable manufacturing concept is gaining increasing attention both in the research community and in organizations, especially in the industrial sector. However, even today, there is a great diversity of interpretations and ideas associated with this term. Accordingly, this article first presents an overview of the main concepts related to sustainable manufacturing, and metrics to evaluate organizations’ sustainability performance, and then an outlook of current trends. Our work highlights the consistencies and inconsistencies in the research community related to the interpretations of sustainable manufacturing and Industry 4.0, as well as the lack of consensus about the true social impact of Industry 4.0. However, the positive ecological and economic impacts of sustainable manufacturing seem fairly widespread. In this way, sustainable manufacturing practices seem to be reinforced by initiatives within the fourth stage of industrialization – the so-called Industry 4.0 – which offers great opportunities for sustainable manufacturing, thanks to digital transformation.